Our doors are constructed from the finest materials starting with vertical grain, western red cedar* for the stiles and rails (3/4" standard, 1" optional). Our panels consist of tongue and groove cedar* or 1/2" marine-grade mahogany plywood. For the frame, a product by Kimberly Bay, we use a species of pine which is remarkably clear and more stable than conventional pine. It also has no finger joints! Finally, we insulate with rigid polystyrene and laminate the back with a 1/4" exterior luan.

All components are joined using polyurethane adhesive (the strongest available) and screws (not nails). All stiles and rails are screwed together from behind. This will prevent any boards from separating or pulling away.

"Subtle Differences"

• 1/2" plywood panels applied vertically on our paint grade so that the grain will carry through the door as if it were a true swinging door.
• We build our own doors from the front back. The results? No nail holes to fill and no screws to plug, just the natural beauty of the wood that you have selected.
• 32" top sections allowing for larger windows as opposed to 24" sections which make the glass appear disproportionate at the top.
• A 9 1/4" bottom rail as opposed to 5 1/2". The makes the door look much more substantial overall. Optional 1" overlay creates much more dramatic shadow lines.
  

* - Can be substituted with mahogany, fir, etc...